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HotWorks System

The Mine Safe HotWorks System provides real-time temperature monitoring for hot-work activities in smelting operations.

Created by potrace 1.16, written by Peter Selinger 2001-2019 Speak To Sales
Created by potrace 1.16, written by Peter Selinger 2001-2019 Book A Demo

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Precise, Continuous, Real-time Temperature Monitoring


Real-Time Thermal Protection

The Mine Safe HotWorks System is a cutting-edge safety system designed for machines operating in slag and metal runners at steel smelters. It actively warns operators and plant supervisors of unsafe operating conditions, ensuring a safer and more productive work environment.

Real-time temperature monitoring for smelting and processing operations. Continuously tracks temperatures in critical areas, providing early warning of thermal hazards in operations involving molten materials, furnaces, or high-temperature processes.

Created by potrace 1.16, written by Peter Selinger 2001-2019 Read More
  • The system continuously monitors operational and machine temperatures to provide early detection of potential thermal hazards.
  • Configurable settings allow for optimized production efficiency without compromising the highest safety standards.
  • It is designed for seamless integration with trucks, front-end loaders, and other machinery operating in extreme heat.
  • Real-time monitoring and intelligent alerts are combined to proactively reduce risks and improve operational safety.
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Key Features

Temperature insights support proactive servicing and help extend machine lifespan by preventing thermal damage before it occurs.

Live Trend Analysis

  • Operators can track temperature trends and adjust workflows accordingly.

Custom Alarm Thresholds

  • Configurable green, amber, and red alarm levels for site-specific safety parameters.

Automated Alerts

  • Warnings are sent directly to operators and the control room when unsafe temperatures are detected.

Multi-Sensor System

  • Measures temperature at multiple points, including the material in the runner, floor beneath the loader, and machine components.

Comprehensive Reporting Options

  • Generate temperature history reports for safety audits and operational reviews.

Non-Intrusive System Design

  • Ensures easy implementation without disrupting machine functionality.

Intuitive Display Unit

  • Mounted in the machine's cab for real-time data visualisation.

Visual & Audio Warnings

  • Provide clear and effective guidance on whether to proceed or stop operations.

Automated Data Upload

  • All measured values are securely logged and uploaded to the cloud for reporting and compliance.

Design. Manufacture. Install. Support.

Mine Safe Global designs, manufactures, installs, and supports collision prevention and avoidance systems for mining environments. Our solutions protect operators, pedestrians, visitors, and assets by providing real-time thermal monitoring and alerts to protect operators and high-value assets in extreme heat environments. Every service is tailored to match your specific infrastructure, equipment, and safety requirements.

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Seamless Integration With All OEM Brands

Mine Safe Global delivers versatile, high-performance solutions that integrate seamlessly with all major machinery brands through OEM or aftermarket interfaces.

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Compliance & Certifications

Chief Inspector Explosives & MHSA IP Certified

Equipment has been tested to comply with the required standards, ensuring long-term durability and safety compliance.

ICASA Certification ICASA Certification

All products are officially approved by the Independent Communications Authority of South Africa, ensuring legal operation and reliability.

Chief Inspector Explosives & MHSA Chief Inspector Explosives

Complies with South African explosives regulations, ensuring safe equipment operation and supplier quality compliance.

Frequently Asked Questions

The system provides continuous, real-time temperature monitoring of the operational environment and critical machine components. It measures thermal data from the material in the runner, the floor surface beneath the machine, and internal machine temperatures to identify potential hazards before they escalate.
The HotWorks System is specifically engineered for high-heat smelting environments. It is most commonly deployed on Slag Pot Carriers and Front-End Loaders operating in slag and metal runners, but it can be integrated into any machinery exposed to extreme thermal risks.
Operators receive instant visual and audio alerts via an intuitive in-cab display unit. The system uses a configurable “traffic light” warning hierarchy—green, amber, and red—to provide clear guidance on whether it is safe to proceed or if an immediate stop is required.
Yes. All thermal alerts and real-time data are transmitted to the control room. This allows supervisors to monitor plant-wide thermal safety and make informed decisions to adjust workflows or pause operations when unsafe conditions are detected.
Absolutely. The system features customisable alarm thresholds, allowing safety officers to set specific temperature limits (green, amber, and red zones) that align with their site’s unique risk profile and operational requirements.
Yes. By providing early warnings of overheating, the system helps prevent catastrophic thermal damage to machine components. This allows for proactive maintenance and servicing, significantly extending machine lifespan and reducing unplanned downtime.

While HotWorks can function as a specialized standalone thermal monitor, it is fully integrated with the broader Mine Safe Global reporting network. All data is securely logged and uploaded to the TrackPro back-end for comprehensive trend analysis, safety auditing, and compliance reporting.

 

The primary benefit is the transition from reactive to proactive safety. Instead of waiting for a thermal failure or incident, HotWorks provides the real-time data needed to prevent accidents in extreme smelting conditions, fostering a “Zero Harm” safety culture.

Protect Your Plant

Mine Safe Global can help.

Provides real-time temperature monitoring for hot-work activities in smelting operations. Speak with a Mine Safe Global specialist today.

  • Real-time temperature monitoring.
  • Tailored Solutions to your fleet.
  • Delivering solutions around the world.
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Request a demonstration and a Mine Safe Global expert will contact you. Simply fill in the form, email us directly, or speak to us on +27 87 711 2080.

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Global Footprint

We operate across Southern Africa and key regions including North America, United Kingdom  and across Europe.

As one of South Africa’s leading collision avoidance partners, we’ve helped mines boost safety and efficiency through advanced, integrated safety technology.